Facilities & Equipment

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COMPUTER EQUIPMENT

CAD:

Six (6) each Computer Systems with Auto Cad
One (1) each Computer Systems with Unigraphics
One (1) each Computer Systems with Solid Works
Three (3) each Computer Systems with Pro/E

CAM:
- Computer Systems with MasterCam and Optimation nesting software
MAIN FRAME: Monolith 934lu Series Super microcomputer with general ledger, job cost, scheduling, purchasing, floor labor collection and engineering modules, 62 terminals, PICK operating system, Network integrated.
60 each IBM Compatible Personal Computers for word processing, spreadsheet, labor tracking, capacity planning, etc. Novell networked.

QUALITY INSPECTION

1 - FaroArm Silver Series accurate to ±.0030 in. (±.076mm), with spherical working volumes of 6’ (1.8m) and 8’ (2.4m).
1 - Zeiss CMM
X = 850 mm (33.5"); Y = 1150 mm (45.3"); Z = 600 mm (23.6")
Uncertainty 2.9 µm + L/250
1 - Minitab Software - Capability Study & Histograms

LASER

1 - 2000 Tanaka LMX 2500 2500 watt and 1- 4000 watt- Tanaka LMX 4000, sheet & plate cutting system
Cutting Area: 120” X 960”
Nitrogen capability for stainless & aluminum
Material & Thickness:

	Oxygen Cut	Nitrogen Cut
Steel	7/8”	N/A
Stainless	½"	½"
Aluminum	N/A	3/8”
Tol.: ± .005” over 40”

1 - 1998 Mazak FMS, 2000 watt, with 10 shelf storage & automatic feed
Cutting Area: 60” X 120”
Nitrogen capability for stainless & aluminum

10 shelf FMS – lights out operation
Material & Thickness:

	Oxygen Cut	Nitrogen Cut
Steel	½"	N/A
Stainless	½"	¼”
Aluminum	N/A	4 mm
Tol.: ± .004” over 20”

NITROGEN GENERATOR

1 - 2001 Parker Hannifin Nitrogen Gas Generator System
In house capability to generate nitrogen up to 99.91% purity
530 scfh nitrogen production
9600 cf storage tube capacity @ 3500psi

FLAME/THERMAL CUTTING

1 - 1996 ESAB Sabre 3000 CNC Plasma/OXY Burning Table
Cut Area: 120” X 240”
Cutting Equipment:

600 amp Plasma
100 amp Precision Plasma
OXY Fuel Torch

HORIZONTAL MACHINING CENTERS

1 - Giddings & Lewis Machine Center
1974 Horizontal Mill
1996 Retrofit w/GE Fanuc Control 15M
x=183" y=96" z=36"
6' X 21' Floor Plate
2 Rotary Tables
1- 1984 2K WOTAN CNC Horizontal Mill with 60 Tool Automatic Tool Changer and 2000 Fanuc Control 16m
x=240” y=78” z=31” IN 23.6”
Two (2) 5th Axis 360° Index Rotary Tables
8’ X 20’ Floor Plate

VERTICAL MACHINING CENTERS

1 - 1987 MAZAK CNC SV-25E Vertical Machining Center with #50 Taper Equipped with Mazatrol M-2 CNC Control with PCS touch screen and 80-position tool holder.
x=102" y=31" z=29.5"
Table Surface 36.6" x 114"
1 - 2006 Haas CNC VF-6 Vertical Machining Center
Equipped with Haas CNC Control
32" x 64" x 30" Bed
1 - 1998 Haas CNC VF-2 Vertical Machining Center
Equipped with Haas CNC Control
30" x 16 " x 20" Bed
1 - 1986 Cincinnati 1250 VMC with Direct Numeric Control to CAD/CAM
24" X 50" Bed
1 – 2005 Haas CNC VF3 Milling Machine
x= 40” y= 20” z= 25”
4th Axis 12” Diameter 3” Through Hole
1 – 2005 Haas CNC VF3-YT Milling Machine
x= 40” y= 26” z= 25”
4th Axis 12” Diameter 3” Through Hole

TURNING CENTER

1 – Haas SL30 CNC Lathe
17” Swing x 34” Part length
12” Turret Position
3” Throat
10” Chuck Size

DRILL PRESSES

1 - 5' Arm and 12" Column, Ikeda Radial, #5 Moris Taper. D2
2 - Allen 2 Spindle 1" Capacity Floor Stand. D3, D4
2 - 1/2" Capacity Floor Stand
2 - Magnetic Base - 1/2" Capacity
1 - Carlton Radial Drill 5' x 19"

SAWS

1 - Hem Saw V125HA-1 18" x 18" Capacity with Automatic Feeder
1 - Grob 18 Vert. Band Saw 55
1 - FMB “Major” 60° cut capability
1 - Hem Saw H110A; 16" x 16" Capacity with Automatic Feeder
1 - DoAll C-260NC; 12" x 12" Capacity with Automatic Feeder

BRAKES

1 - 350 Ton x 16' Cincinnati w/Dual Axis CNC Control, 1992
1 - 180 Ton x 14' Amada w/8 Axis CNC Control, 2001
1 - 100 Ton x 10' Accupress w/Dual Axis CNC Control, 1989
1 - 90 Ton x 8' Amada w/8 Axis CNC Control, 1999

METAL ROLLS

1 - Montgomery Initial Pinch Roll 6' X 14-18 Ga.

PUNCH PRESSES

1 - 50 Ton x 50" Throat #653 Whitney
1 - 15 Ton Punch Press

ROBOTIC WELDER

1 - Panasonic PR2000 6 axis robotic welder
Weld Area: 100” with 5’ x 8’ work envelope
Head and tail stock (2)

WELDING EQUIPMENT

21 - Miller CP300 Mig
4 - Miller Deltaweld 300
2 - Miller Millermatic 250
1 - Miller CP300 Double Feeder Mig
1 - HBS Welder Arc 650-2
1 - Lincoln Electric power wave
1 - Miller Big 40 welder
1 - Miller Bobcat 225G
3 - Miller CP302
10 - Miller Invision 456P
3 - Miller Synchrowave 250
3 - Miller Deltaweld 300 Double Feeder Mig
3 - Miller CP300 Boom Welder, Mig
1 - Miller Maxtron 450 cc/cv Pulse Arc, Mig
1 - Miller Millermatic 35, Mig
2 - Thermal Arc 400 GMS Tig
1 - Ultra Arc UA1800 Stud Welder
1 - Hobart 300 Amp D.C. Stick Welder
1 - Four Corp. Seam Welder with 9' Bed
1 - Miller CP 250 TS
3 - Miller Deltaweld 302
1 - Miller Deltaweld 450

POSITIONING EQUIPMENT

1 - Set Webb Powered Turning Rolls - 10,000# Capacity
2 - Sets Pandjiris Powered Turning Rolls - 4,000# Capacity
1 - C.F. Welding Positioner - 2,500# Capacity
1 - Aronson Welding Positioner - 1,500# Capacity
1 - Welding Positioner - 2,000# Capacity
1 - Roundo - 17,600# Capacity Positioner
1 - Aronson - 2,000# Capacity Positioner
1 - C. F. - 2,500# Capacity
2 - Pandjiris - 3,000# Capacity
1 - Ransome - 40# Capacity
1 - Atlas - 200# Capacity
1 - Set Webb Powered Turning Rollers - 10,000# Capacity
2 - Set Pandjiris Powered Turning Rollers - 4,000# Capacity

LIFTING EQUIPMENT

24 - Coffing 1 Ton Electric Chain Hoist (Jib Hoist)
2 - Coffing ½ Ton Electric Chain Hoist (Jib Hoist)
1 - MN Crane Corp. 12’ Lift - 10,000# Capacity
1 - Demag 12’ Lift - 6,000# Capacity
1 - Load Lifter 12’ Lift - 6,000# Capacity
2 - Anver 20' Lift - 8,000# Capacity; New 2004

OVERHEAD LIFTING

4 - P & H 10,000# Capacity Hoists Servicing 70’ X 240’ Area, 21’ Lift, 40,000# Total
4 - Harnischfeger 10,000# Capacity Hoists with 16’ Lift Servicing 60’ X 300’ Area, 40,000# Total
2 - Demag 3,000# Capacity Servicing 60’ X 200’ Bay
1 - P & H 4,000# Capacity Hoist with 12’ Lift Servicing 40’ X 60’ Area
15 - Electric Chain Hoists - ½ Ton Capacity

GRINDING AND SANDING

2 - Baldor with 2 HP and 10” Wheels
1 - 90” Belt Sander
16 - B & D 7” Grinders
4 - 90° Die Grinder
15 - 3/8” Electric Drill
8 - ½” Electric Drill
2 - ½” Magnetic Base Electric Drill
1 - Baldor 2 HP Bench Grinder – 12” Wheels
79 - 4½” Black & Decker Grinder
36 - ¼” Straight Die Grinder
6 - Dyna-file Sanders

AIR COMPRESSORS

1 - Gardner Denver 250 hp Compressor, new 2001
1 - Gardner Denver 200 hp Compressor, new 2005
1 - Pneumatech 1000 cfm dryer, new 1998
1 - Ingersol Rand 750 cfm dryer, new 1991

FORKLIFTS

1 - Linde Electric 4,000# Outside
1 - Komatsu 9,000# LTK 012
1 - Bobcat 843 LTK 020
1 - Komatsu 5,000# LTK 025 Lift Inside/Outside
1 - Komatsu 18,000# LTK 026 Outside
1 - Daewoo 70 16,000# LTK 027 Outside

TRUCKS

1 – 2003 Mack Tandem Axel Truck
1 - 1990 Mack Tandem Axle Truck
1 - 1999 International Single Axle Truck 20' Bed
1 - 1978 Ford Tandem Axle Truck
1 - 2004 Transcraft 48' x 102" Delivery Trailer
1 - 1997 Lufkin 48' x 102" Delivery Trailer

GRITBLAST FACILITIES

Room 1: Hoffman Grit Blast w/Recovery, 15'11" Wide X 18' Tall X 60' Long, New 1991
Room 2: Clemco Grit Blast w/Recovery, 12' Wide X 12' Tall X 30' Long

PAINTING FACILITIES

Booth 1: 15'4" Wide X 17'2" Tall X 60' Long, New 1991
Booth 2: 12' Wide X 12' Tall X 20' Long, New 1997
1 - 1.0 Million BTU Drying Oven, Infra-red, New 1997
Nominal size: 12’ Wide X 12’ High X 20’ Long

BUILDINGS

Fabrication Bay:
Size: 60' X 210'
Hoist: 2 Each 3-Ton Hoists
Lift: 12 Feet
Welding Bay A:
Size: 60' X 240'
Hoist: 3 Each 10-Ton Hoists
Lift: 16 Feet
Welding Bay B:
Size: 72' X 192'
Hoist: 2 Each 5-Ton Hoist
Lift: 14 ½’ Feet
Blast/Paint/Assembly Area A:
Size: 70' X 240'
Hoist: 2 Each, 10-Ton
Lift: 21 Feet
Blast/Paint/Assembly Area B:
Size: 25' X 200'
Hoist: 2 Each, 2-Ton
Lift: 14 Feet
Saw Building:
Size: 40' X 70'
Hoist: 1 Each, 1/2 Ton
Lift: 11 Feet
Material Storage:
Qty: 4
Size: 40' X 80'
Type: Metal Pole Sheds

Total Square Footage: 120,000 Square Feet

Employment: 108 Employees

Land: 17 1/2 Acres

Transportation:

Trucking
Air